Consulting Services
Cellular
Manufacturing Consulting Services Offered:
Use
Cellular Manufacturing as one of your most powerful strategic weapons!
Drive down the time it takes to develop and deliver new products,
dramatically reduce inventory and manufacturing time. Slash the cost of
quality, and win market share. This strategy provides you with the means to do it.
Substantial
market share has been lost over years to foreign competitors. No
industry is immune. The pressure is on to be the nothing less than the
best. But being the best takes serious change and it's no easy matter.
You've
got to streamline your factories, systems and organizations, and open
up lines of communication. You've got to break down barriers between
departments and put an end to the "we've always done it this way"
argument. You've got to get your employees highly involved in assuming
new responsibilities if you're going to compete in the global markets
in the next decade.
Whether you are a discrete product or process
manufacturer, make-to-order or repetitive, Rockford Consulting Group
can help you increase your competitiveness by reducing throughput time,
reducing lead times, increasing capacity, increasing flexibility,
reducing inventory, through selection and implementation of the right
manufacturing strategy for your company.
We are a boutique consulting firm that specializes in manufacturing, distribution and
supply chain management. We serve companies wishing to become
world-class performers. We get results!!!
See some of our Cellular Manufacturing success stories:
World Class Manufacturing: Evaluating Capacity for Wheel Production in Mexico
Lean Manufacturing: Redesigning The Plant for 10 Second Takt Time
Lean Manufacturing: Reengineering the plant for Lean Production for an Electro-mechanical Manufacturer
Agile Manufacturing: Redesigning The Factory and Organization with Fast, Flexible Cells
Synchronous Manufacturing: Synchronizing the Supply Chain with Manufacturing Cells for Improved Scheduling Control and Inventory Reduction in the
Automotive Industry
Our base consultants were part of an
organization that introduced Japanese manufacturing techniques to the
U.S. in the late 1970's-early 80's, when it was called "Just-in-Time".
The techniques deployed included the design and development of product,
process, and flexible workcells, to be later known as cellular
manufacturing. This provided them with early, hands-on experience with
cellular manufacturing applications.
Since then Rockford Consulting Group has supported companies who wish
to achieve world class performance and become market leaders with
cellular manufacturing strategies. Today, we assist clients in
developing and implementing cellular manufacturing with demonstrated,
substantial results. Contact us (click here) for more information on how we can improve your operations.
These are the various services and applications we
offer, as part of our Supply Chain Management consulting portfolio, for
cellular manufacturing efforts:
Value Stream Mapping
Cycle-time Reductions
Inventory Reductions
Throughput Time Reductions
Order-to-Ship Lead Time Reductions
Operating Cost Reductions
Cycle-time Reductions
Fixed Overhead Cost Reductions
Variable Overhead Cost Reductions
Substantial Increases in Capacity/Throughput
Physical Flow Improvements
Increases in Revenue Generating Floor Space
Cellular Needs Assessment
Cell Analysis, Design and Implementation
Quick Changeover Applications
Factory Design/Simulations
Lean Manufacturing Applications
Operational Audits
Feasibility Studies
Capacity Planning/Simulation
Machining/Fabrication/Assembly Analysis/Design
Equipment Evaluation/Specification
Material Handling Design/Simulation
Job Classification Redesign For Cells
Inventory Analysis/Planning
Synchronous Scheduling Development
Cycle-time Reduction Clinics/Implementation
Cellular Manufacturing Organization Design
Business Process Reengineering
Materials Management
Acquisition Analysis & Due Diligence
Supply Chain Modeling/Simulations
Machine/Equipment Analysis/Specifications
Materials Logistics Analysis/Simulation
Process Planning/Design/Simulation
Core Process Identification/Development
Global Sourcing
Team Building
Outsource/Reengineer Assessments
Supplier Partnership Negotiations
Cellular Organization Design
Kaizen Blitzes
Cell Development/Implementation
Information Technology Evaluations
Visual Scheduling Development
Concurrent Engineering Applications
Manufacturing Strategy Development
Lean Manufacturing Applications
Synchronous Manufacturing Applications
Make-to-Order Applications
Mass Customization Applications
Flexible Cell Design
Cost/Benefits Analysis
Agile Manufacturing Applications
Work Center Design
Assembly Evaluation/Design
Production Planning
ERP Evaluation/Selection/Implementation
Supply Chain Modeling/Simulations
Operational Audits
Plant Evaluations
Plant Consolidation
Outsource/Reengineer Assessments
Cellular Business Process Reengineering
Synchronous Scheduling Development
ERP Evaluation
Cellular Manufacturing Plant Design
Logistics Analysis/Simulation
Kan-ban/Visual Scheduling
Cellular Operator Classification Design
Synchronous Scheduling Development
Synchronous Line Pacing
Operations Assessments
Cellular Education/Training
Materials Management
Project Management
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